Garment Section
Chapter One
Training Section
Introduction:
In jeans care Ltd. there consists a Training Center which is exceptional from the other factory. It is seen that majority percent of factories has no Training center. This center trains the fresh worker. This is help for bulk production and increase the efficiency and ultimately production is increased. There consists all type of sewing machine for practice. For supervision a manager and two supervisor trains the worker. They guide all day long. It is added here that some time a worker who trains for someday has to give for making local garments and with the concentration of the factory those sell in local market. By this practice a worker can get the proper idea about the floor level production.
This training section also helps the worker to-
- operation of a sewing machine
- Familiar with the different parts of a sewing machine
- Give a brief idea about the adjustable portion of a sewing machine
- Make them as the identification where they are suitable for work in different section
- Know about the process sequence of different garment
- In a word they are familiar with the industrial environment.
Days(th) Serial Task
1 1 Training integration program
1-2 2 Manual and focus training
3-5 3 Introduction to sewing equipment
4-5 4 Exercise & Training for setting up the sewing material
6-8 5 Exercise for machine speed control guidance on paper
9-13 6 Exercise for quality control % machines adjustment on fabric
14 7 Introduction to the Scientific element
8 Introduction to quality systems & methods of measurement
15 9 Advanced setup exercise
16-20 10 Advanced operational & technical training
19-25 11 Line set up & line Balancing Training
Supervisor: According to Day
Automatically Done-
Day(th) Supervisor
1,2,5-7,9-11 Training Supervisor
3,4 Mechanic
8 Quality Training Supervisor
Machine Identification: In Training Section (Lay Out)
Machine No. Types Of Machine Brand
1-13 Plain Machine Juki, Brother
14 Flat Lock Pegasus
15-20 Plain Machine Brother
21-22 Automatic Plain Machine Brother
|
§ Thread Cut
§ Back Stitch
§ Needle Movement(up-down)
§ Top stitch
23-29 Plain Machine Juki, Brother
30-34 Overlock Pegasus
35 Cylinder Bed Pegasus
36-37 Overlock Pegasus
38-39 Cylinder Bed Pegasus
40-43 Overlock Pegasus
44 Flat lock Pegasus
45 Overlock Pegasus
46-47 Plain Machine Juki
48-53 Overlock Pegasus
54-56 Plain Machine Brother
Types Of Sewing Machine:
1. Plain Machine (S/N)
2. Double Needle Machine (D/N)
3. Overlock Machine (O/L)
4. Flat lock Machine (F/L)
5. Kanshai Machine
6. Button Hole Machine
7. Button join Machine
8. Bar-tack Machine (B/T), etc.
9. Suction Machine
Thread Use In Different Machine:
Machine Type Thread Type
Plain/Auto Plain M/C 1 needle Thread
1 Bobbin Thread
Double Needle M/c Two Needle
Two bobbins
Over Lock 2 Needle Thread
2 Looper Thread
Cylinder Bed 3 Needle Thread
1 Spreader Thread
1 looper Thread
Flat bed 3 Needle Thread
1 Spreader Thread
1 looper Thread
Different Between Cylinder Bed & Flat Bed: Cylinder Bed Flat Bed
1. Hem can make Hem can not make
2. Piping mechanism is not available Piping mechanism is available
3. Top stitch can done Top stitch can not done.
Training Exercise Sheet:
In training section sketch of different parts of a garment on a paper for practicing sewing. Initially this is given to the worker who is newly joined in training section.
This exercise sheet helps the worker-
§ To straight up the sewing line
§ To adjust the stitch Per Inch(SPI)
§ To change the direction of needle as per movement.
§ To balance the speed of the machine
§ To learn the Bartack mechanism
Different Sewing Machine Parts:
Single Needle Sewing Machine: Plain Machine
Fig: Plain machine
- Thread Stand
- Thread Clamp
- Thread Retainer
- Thread up lever guide
- Thread guide
- Tension disk
- Pressure screw
- Pressure bar
- Pressure feet
- Hand lifter
- Needle clamp
- Needle
- Needle plate
- Feed dog
- SPI adjustor
- Reverse lever
- Bobbin winder
- Pulley
- Oil sight window
- Pulley belt cover
- Leg lifter
- Foot
- Safety guide
- Motor
OverLock Sewing Machine:
Fig: Over Lock Machine
o Thread Stand
o Thread Clamp
o Thread Retainer
o Thread guide
o Tension disk
o Pressure screw
o Pressure bar
o Pressure feet
o Pressure Spring
o Eye protection glass
o Upper & Lower looper
o Needle clamp
o Needle
o Needle plate
o Feed dog
o SPI adjustor
o Pulley
o Oil sight window
o Pulley belt cover
o Leg lifter
o Safety guide
o Motor
Flat Bed Sweing Machine:
Fig: Flat Bed Machine
o Thread Stand
o Thread Clamp
o Thread Retainer
o Thread guide
o Tension disk
o Pressure screw
o Pressure bar
o Pressure feet
o Eye protection glass
o Looper
o Needle clamp
o Needle
o Needle plate
o Feed dog
o SPI adjustor
o Spreader Mechanism
o Oil sight window
o Pulley belt cover
o Piping Mechanism(Folder)
o Motor
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